Jiaxing Chuanqi Machinery Equipment Co., Ltd.
Jiaxing Chuanqi Machinery Equipment Co., Ltd.
Add to Cart
1. Product Introduction
Stable output is the cornerstone of quality. This embossing machine is equipped with an advanced stable synchronization control system, which acts as the "intelligent nerve center" of the equipment. It continuously monitors and dynamically adjusts the speed relationship between the embossing roller and the haul-off equipment. Whether the production line is starting, accelerating, running at constant speed, or decelerating, this system ensures strict synchronization of the linear speed at the embossing point. Consequently, it delivers high-quality embossing effects that are perfectly uniform and consistent from the beginning to the end of the entire material roll, free from periodic variations in depth.
2. Main Specifications
Control System Core: PLC or dedicated synchronization controller.
Speed Feedback: Utilizes high-precision encoders for real-time detection of haul-off and embossing roller speeds.
Adjustment Algorithm: Employs PID or more advanced algorithms to achieve fast, overshoot-free synchronization response.
Human-Machine Interface (HMI): Touchscreen displays synchronization status, speed curves, alarm information, etc.
Target Effect: Eliminates quality defects such as "water ripple patterns" or "depth stripes" caused by speed desynchronization.
3. Technical Parameters Table
| Item | Parameter / Description |
|---|---|
| Control Core | Industrial PLC / Dedicated Synchronization Controller |
| Speed Detection | High-Resolution Rotary Encoder |
| Synchronization Response Time | < 100 ms |
| Speed Control Precision | ≤ 0.1% F.S. |
| Display Interface | Color Touchscreen HMI |
| Communication Protocol | Modbus, Profibus, etc. (Optional) |
4. Potential Customer Q&A
Q: Can this system solve the occasional problem of regular "depth stripes" appearing on embossed materials?
A: This is precisely one of the core issues this system is designed to solve. Regular depth stripes often originate from periodic minute speed differences between the haul-off roller and the embossing roller (a phenomenon known as "speed creeping"). Our stable synchronization control system uses high-precision encoders to detect this speed difference in real-time and rapidly compensates for it, keeping the dynamic synchronization error within an extremely low range. This fundamentally eliminates such periodic quality defects, ensuring absolutely uniform embossing effect.